Meticulously, laser alignment tools are used to help you in correcting various types of alignments. In this article, you will learn about how the laser alignment kit works.
The main work of a laser alignment tool is to make sure that the two coupled shafts are aligned means their centre lines are coaxial. Modern laser alignment tools greatly benefit traditional alignment tools such as dial, optics, and straight edge indicators. They have two sensors, a receiver and a laser transmitter, including chains, rods, display unit, and brackets.
Components of a laser alignment tool
Laser alignment sensor
The sensors should be installed on the shaft, flywheel, brake disc, or coupling hub for vertical and horizontal pump alignment. You will connect the movable sensor to the portable machine and the stationary sensor to the stationary machine.
Brackets
The brackets attach the sensors to the machine to work efficiently. However, the brackets come in various designs and multiple connecting choices such as non-magnetic and magnetic V brackets, for non-rotating shafts V- brackets with sliding wheels, and offset brackets.
Extension chains
These chains aid in securing the sensors to the shaft and can also be modified if the stakes are bigger in diameter.
Extension Rods
They are mostly used in aligning the shafts with huge couplings, so there is no obstruction in laser paths.
Display Unit
As the laser alignment tool takes readings, the display unit shows the alignment data in real-time. However, most display units have built-in memory storage, software, rechargeable batteries, wireless connectivity, LCD screens, and more. Moreover, many laser alignment kits come with mobile applications that connect to the tool through Bluetooth and display data on mobile devices in real-time.
Establishing a Laser Alignment Tool
Succinctly, the laser alignment kit contains all the necessary components you will require for alignments like extension rods, brackets, chains, sensors, user guide, and display. Although the setup of the tools depends on the model, brand, and type you buy, the majority of the brands are user-friendly.
Laser Alignment Tool Pricing
Undoubtedly, if the alignment is done appropriately, it can save you from various issues, like accelerated shaft and coupling features, increased vibration, excessive wear and energy consumption. Regular monitoring is needed to maintain alignment. However, modern alignment kits and their associated software made it easy to achieve it.
Meticulously, the price of the laser alignment kit is based on the alignment type, how advanced the tool features are, and what is included in the alignment kit. You can find the current price ranges for the shaft and the belt laser alignment tools by checking the major distributor’s site.